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JWC Environmental's family of wastewater, stormwater and sewage treatment products are legendary for quality and reliability – including the Muffin Monster and Channel Monster sewage grinders, and the Auger Monster, Screenings Washer Monster and Monster Separation Systems, which incorporate a fine screen or band screen with superior sewage screening conditioning.
|Brochure: Muffin Monster Manhole||Channel Monster Cuts Maintenance Costs And Protects Pumps In Santa Ana|
2850 S. Red Hill Ave., Suite 125
Santa Ana, CA 92705
Phone: (949) 833-3888
Fax: (714) 242-0240
Contact: Kevin Bates
The idea of combining two systems into one sounds like a common-sense solution to simplifying operations. Wastewater treatment plant operators have been experimenting with this concept by combining waste activated sludge with primary and septage waste streams with the goal of lowering system complexity. The reality of these efforts is proving, in many cases, to be problematic.
Management of wastewater sludge is a core responsibility of treatment plant operators. With this responsibility comes common challenges that must be overcome. These include controlling odors so as to have a minimal impact on the surrounding community and minimizing hauling costs for its disposal. Getting a handle on both of these responsibilities and more can be much easier with the proper sludge-thickening equipment.
Polymers — the chemicals used in wastewater to thicken sludges and facilitate the removal of water — are critical to the operational efficiency of sludge-thickening equipment. Unfortunately, it’s common practice at treatment facilities to order and install equipment before even considering what the ideal polymer might be for the sludge produced at the specific plant. This flawed process is time consuming, disruptive to plant operations, and can become very costly.
Municipalities can find themselves in a real bind when wastewater treatment operations are strained by population growth. That’s because facilities are either landlocked and can’t expand at their current location, or the prospect of building an addition isn’t in the budget. When the bottleneck is at the digesters — the tanks where microorganisms break down waste — there are some common-sense strategies treatment plants can employ to address those growing pains.
Ever since its invention in 1973 the Muffin Monster two-shafted grinder has been a fixture in wastewater treatment plants sewage sludge systems. The industry has seen significant changes since then but the need for grinders has persisted and evolved with the requirements of plant operators and engineers.
Billerica, Massachusetts embodies an ideal American suburb – picturesque streets, quaint houses, inviting storefronts and a central city square perfect for socializing with fellow neighbors and visitors. Located just 50 minutes north of Boston, Billerica is also a prime spot for young families who want the convenience of a close-by city with the atmosphere of a restful community.
JWC Environmental is a global leader in solids reduction, separation and removal systems for customers in a broad range of municipal and industrial applications. Wastewater treatment plants, food processors, oil refineries, waste to energy producers, consumer goods manufacturers, airports, correctional facilities and agricultural operations are just some of the many areas that have relied on JWC’s technologies for over 40 years to run efficient and compliant operations.
JWC Environmental offers a wide range of products to target unique commercial and industrial challenges. Our legendary Muffin Monster grinders and Monster Industrial shredders are designed to break down the toughest solids in wastewater and industrial applications to protect pumps, destroy waste products and optimize materials for industrial processing. Our screening systems including our Monster Screening systems for municipal wastewater and IPEC drum screens for industrial waste separate solids from fluid waste streams to both protect downstream processes and recover valuable byproducts. Our FRC dissolved air flotation (DAF) systems tackle some of the most challenging industrial wastewater conditions removing suspended pollutants and ensuring manufacturers stay in compliance with discharge permits.
JWC Environmental has the depth of experience and manufacturing capability to tackle projects, around the world. Our team of over 200 employees are based out of our global manufacturing and service facilities in Santa Ana, California; Burnaby, British Columbia; Cummings, Georgia, Whitby, Ontario; Hangzhou, China; and Cheshire, England.
Over the last four decades JWC Environmental has built one of the best distributor and representative networks to ensure top-notch customer service to match the quality of the Monster machines we build. We distribute waste grinders, screens, and DAFs through a global network of over 120 North American and international distribution and representative firms.
|The patented Muffin Monster® design has established new standards in product performance and reliability due to decades of technical advancements and innovative design improvements.
Adapts to pipelines or channels with little or no modification and custom stainless steel frames allow easy installation in channels, wet wells and pump stations.
|Channel Monsters® easily replace troublesome bar screens and comminutors — helping you reduce operating and maintenance costs. Clean, powerful, reliable and cost effective – Channel Monster is the industry’s high-flow grinder of choice!|
|The Auger Monster® is a robust and affordable wastewater screen which combines three of JWC’s finest technologies – a grinder, a fine screen and a compactor. It removes trash and unwanted solids. The new Vertical Auger Monster protects pump stations from non-dispersible wipes.|
|Monster Separation Systems® are a complete, high-performance system that provides high capture rate of wastewater solids and more efficient washing and compacting, resulting in a discharge that is remarkably clean and ready for disposal. The more unwanted solids removed at the headworks of your treatment plant, the better the whole facility will run.|
|The Screenings Washer Monster® (SWM) produces ultra-clean discharge using a patented system to grind, wash, compact and dewater debris captured by a screen. This self-contained, hopper fed system produces the industry’s cleanest most compact screenings discharge.|
|The Honey Monster® Septage Receiving Station is based on proven Auger Monster® technology, which allows cleaner handling of septage truck waste through separation of solids. The unique combination of grinding, washing and dewatering septage waste can be accomplished in approximately 5 to 15 minutes for a typical septage truck.|
3 cutter stack sizes: 8” (200mm), 12” (300mm) and 18” (450mm)
Motor size: 5HP (3.7 kW)
Applications: MARPOL, Food Waste, Agriculture, Petroleum
3 cutter stack sizes: 18” (450mm), 24” (600mm) and 32” (800mm)
Motor size: 10HP (7 kW)
Applications: Agriculture, Food Waste, Product Destruction, Depackaging, Recycling
*model shown with optional hopper
3 cutter stack sizes: 30” (762 mm), 40” (1016mm) and 50” (1270mm)
Motor size: 25 - 50HP (18.5 - 37 kW)
Applications: Agriculture, Food Waste, Product Destruction, Recycling
|The Monster Industrial Fish Cleaning Station is the most efficient fish cleaning station available. The self-contained unit uses a powerful HYDRO dual-shafted grinder to shred solids, such as fish parts, cans, plates, utensils and fishing lures.|
|The Zero Waste Monster ™ (ZWM) is a self-contained, hopper-fed system designed to separate liquids, gels, creams and semi-solids from their plastic, glass or metal containers. This patented system will give you the peace of mind of onsite product destruction, while saving you money in waste hauling and landfill fees.
Applications: Depackaging, Recycling