A fish flour and fish oil processing company produces 100 tons of flour a day from fish waste resulting from the broth concentration plant and from drying of flour, washing water, boiler blowdown and cooling towers. The company needed to treat its wastewater and to reduce its water supply costs.
Energy is the single highest operating cost in a wastewater treatment plant. More specifically, the energy to operate blowers for aeration is the single highest energy consumer.
Hayogev is a residential development in the rural area of Jezreel Valley, with 1000 homes, agricultural fields and dairy farms. Located in an open field next to small farms, the local treatment facility handles wastewater from HaYogev and Midrach Oz. The customer was looking for a localized wastewater treatment solution to replace the existing pond system, which faced difficulties in treating the wastewater due to high levels of nutrients. A new state-level regulation concerning reclaimed water required the wastewater treatment plant (WWTP) operator to reduce the nutrients in the effluent stream. The solution had to be odorless and quiet, have low power consumption, and use the existing pond and structure.
Circa 2010, Carollo Engineering designed and implemented expansions at wastewater treatment plants in Delano, California and Reedley, California to handle increased flows of up to 8.8 MGD and 5.0 MGD respectively. The proposals for both facilities specified a need for storage and processing of secondary sludge produced by the processes’ secondary clarifiers. Mazzei Injectors were selected to provide an efficient, zero maintenance method of freshening and mixing the sludge. Read the full case study to learn more.
The city of Black River Falls in Wisconsin used chemical treatment with ferric chloride (FeCl3) to achieve their effluent total phosphorus (TP) permit of 1.0 mg/l. Historically, the chemical dosing rate was manually adjusted on a daily basis based on the measured effluent TP concentration. The plant was upgraded with an OSCAR process performance optimizer control system with phosphorus controller, which uses continuous measurement of orthophosphate. Read the full case study to learn more.
Wastewater treatment plants (WWTP) are facing many challenges. Permits on nitrogen and phosphorus in the effluent water are progressively becoming stricter in order to protect surface waters from eutrophication. At the same time, plants are required to reduce both energy and chemical consumption and are often challenged with limited time and staff. In total, they are required to do more with less. In order to meet these challenges, a plant with a Sequencing Batch Reactor (SBR) in Green Lake, Wisconsin was upgraded with an advanced process control system – the OSCAR process performance optimizer with NURO controller.
Written by Kaeser’s system experts, this whitepaper compares rotary lobe and screw blowers, isochoric and isentropic compression, and how to properly apply these technologies for designing an energy efficient system.
Storey County, NV, just southeast of Reno, needed to replace an outdated wastewater treatment plant that serves the historic communities of Virginia City and Gold Hill. The new site was on the side of a hill, presenting challenges for the design of the plant and the orientation of its processes. Also, the new plant area was entirely within a district on the National Register of Historic Places. Read the full case study to learn how the new modular design allows for an efficient wastewater treatment solution.
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A common first step in the secondary treatment process is to send wastewater to an aeration tank. In an aeration tank, bacterium is used to effectively break down pollutants into less harmful components. Wastewater aeration provides the appropriate oxygen level so that aerobic bacteria can thrive in degrading pollutants such as iron and manganese as part of the wastewater treatment process. Aeration can also be used to destroy anaerobic bacteria that perish in the presence of oxygen. Aerobes that can break down pollutants 10-100 times faster than anaerobes are used most frequently.
Aeration is also used to improve waste lagoons and other waterways such as lakes and reservoirs where oxygen deficiency contributes to taste, odor and pollutant problems. Equipment used for wastewater aeration includes low cascades, jet fountains, spray nozzles, blowers, submerged perforated pipe and porous plates or tubes. Whether the water is thrown into the air via a fountain or diffused by air bubbles being blown or drawn into the wastewater in an aeration tank, aeration works by increasing the area of contact between the oxygen in the air and water.
The most common wastewater aeration process in use today is the air diffusion process, where air is introduced from blowers through diffusion tubes suspended in a spiral flow tank, or in some cases, through diffuser plates in the bottom of the aeration tanks.