Billerica, Massachusetts embodies an ideal American suburb – picturesque streets, quaint houses, inviting storefronts and a central city square perfect for socializing with fellow neighbors and visitors. Located just 50 minutes north of Boston, Billerica is also a prime spot for young families who want the convenience of a close-by city with the atmosphere of a restful community.
Once discovering its main pump station was at risk, a critical Canadian wastewater treatment plant quickly set up a large bypass pumping system to allow the replacement of pump motors.
The hassles of pump ragging lead a South Carolina Public Service District to change out problematic pumps for Flygt N3171 submersibles.
Sun City, AZ, has had the same wastewater treatment plant since the '70s, along with a new, expensive problem: non-dispersible waste.
Pump blockages and rags are a significant barrier to energy and operational efficiencies at pump stations, causing unscheduled shut downs, safety hazards for operators, costly equipment repairs and increased power usage due to a decrease in the pumps’ hydraulic performance. Scottish Water observed these negative effects caused by an influx of wipes and rags throughout a network of area pump stations. Engineers looked to a proven, powerful solution in the form of two JWC Environmental Channel Monster® grinders at one of their most problematic sites.
Keeping up with both the water needs and sewage disposal of the Santa Margarita Water District has come with significant challenges, particularly due to both the increase in influent and change in the makeup and durability of the sewage running through the district’s reclaimed-water facility.
The Independence Hill Conservancy District's Taney Lift Station was having continuous problems with wipes, swiffers, and plastics deposited in the incoming lines, which then broke loose in storms and overwhelmed the old non-clog pumps.
The only constant in wastewater treatment is change. Whether because of daily variation or long term population growth, the process demands of wastewater treatment shift constantly. By controlling the output of their mixers, plants can realize significant energy savings and be prepared to adapt their mixing to variations and future changes. With an integrated drive and remote operation, Flygt 4220 put you in complete control, while the next-generation design ensures a lifetime of reliable, efficient operation.
JWC Environmental’s Monster Wash Press (MWP) cleans and compacts the discharge from headworks screens, separating water and organics from the solids. It features a Muffin Monster® grinder to pre-condition screenings before entering the Monster Wash Press. The grinder breaks open rags, plastics and trash to promote washing and removal of soft organics. The patent-pending paddle rotor in the active wash zone agitates the material to enhance water penetration throughout the debris for even better removal of the organics from the solids. Organics are washed back into the wastewater treatment process and the solids are compacted into a dry, less odorous solid plug. The Monster Wash Press is designed for easy maintenance. The rotor and field replaceable screen can be removed via the top of the unit, minimizing the clearance space needed around the unit during maintenance. A grinderless version of the Monster Wash Press is also available.
The Monster Wash Press is JWC Environmental’s latest generation of washer compactors. The Monster Wash Press processes screenings to separate water and organics from the solids. The result is a clean, dry, light and compact discharge which reduces the amount of waste to be dumped, ultimately saving treatment facilities time and money.
The Vaughan Conditioning Pump is a Vaughan Submersible Chopper Pump mounted on a portable stand and fitted with high-velocity mixing nozzle. The Conditioning Pump recirculates the contents of the wet well, chopping and mixing to produce a homogeneous mixture that is more easily pumped out.
Are you wipes ready?
Wipes and rags are clogging pumps and damaging wastewater treatment systems. NEW Wipes Ready technologies from JWC will keep your systems running efficiently.
The Auger Monster model AGV safely and easily screens, cleans and conveys rags and debris straight up and out of the sewer system. This gives collection system managers an affordable new way to remove rags before they clog sewage pumps, eliminating the time and expense wasted on de-ragging pumps.
The Finescreen Monster is part of the Monster Separation Systems® line of screens. The Monster Separation System is a complete, high-performance system of screens and screening processing equipment that provides high capture rate of wastewater solids and more efficient washing and compacting, resulting in a discharge that is remarkably clean and ready for disposal. The more unwanted solids removed at the headworks of your treatment plant, the better the whole facility will run.
Wet wipes, and premoistened personal wipes, now ubiquitous alongside toilet tissue in the supermarket aisle, are causing problems for wastewater plant managers. They are incompatible with sewage treatment technology and they’re forced to spend the millions of dollars each year to pull gobs of wipes out of their systems.
In the past decade, wastewater professionals have been confronted with a drastic change in the debris coming through their facilities as consumer “flushables” have become a nightmare. Darby Ritter of Smith and Loveless discusses a potential solution.
Ken Biele, CEO of JWC Environmental, discusses solutions to the growing problem of equipment-clogging disposable wipes.
The flushing of nondispersible wipes has become the biggest problem for collection systems operators over the past few years, and it’s only getting worse. Kevin Bates of JWC Environmental discusses the issue and offers potential solutions.
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Xylem’s new Flygt 4220 mixer enhances the resilience and sustainability of wastewater treatment plants, enabling operators to easily manage changing mixing conditions by simply adjusting the mixer output. As the Flygt 4220 can be controlled to deliver only the output required, a plant’s energy consumption can be significantly reduced.
The patented Muffin Monster® design has established new standards in product performance and reliability due to decades of technical advancements and innovative design improvements. These rugged sewage grinding machines shred most any material capable of disrupting your system.
In today’s modern wastewater treatment plants, meeting high standards in effluent quality, cost efficiency and odor control is a must. To meet these higher standards, JWCE introduces the Bandscreen Monster®, a member of the Monster Separation System® line of high performance screens.
JWCE introduces the new Vertical Auger Monster designed to attach to the wall of a pump station, screen out rags and disposable wipes and protect pumps from ragging and clogging. The system incorporates a Muffin Monster grinder, screening basket and spiral lifting screw.
The Honey Monster Septage Receiving Station is based on proven Auger Monster® technology, which allows cleaner handling of septage truck waste through separation of solids. The unique combination of grinding, washing and dewatering septage waste can be accomplished in approximately 5 to 15 minutes for a typical septage truck.
The Finescreen Monster® incorporates a continuous band of stainless steel or optional StapleGuard™ ultra high molecular weight (UHMW) polyethylene perforated panels attached to heavy-duty stainless steel roller chains. Panels are available with 1/8″ or 1/4″ (3 or 6mm) openings.
