The Impact Of Chemical Dosing On Mining Operations' Bottom Line

Chemical dosing is critical to numerous mining processes, from metal recovery and flotation to water treatment. Yet too often, dosing pumps are treated as secondary components—selected based on upfront cost rather than performance. This can be a costly mistake. Chemical consumption can account for up to 30% of a mine’s operational budget, so even minor improvements in dosing accuracy can yield major savings. High-quality pumps reduce overdosing and underdosing, stabilize operations, improve recovery yields, and cut chemical costs. They also protect workers by minimizing exposure to hazardous substances and limiting the need for manual interaction—especially in hard-to-access areas. Further, automated and repeatable dosing supports environmental compliance and prevents accidental releases. Despite their critical role, dosing pumps are frequently overlooked due to departmental silos and a lack of performance data. But when selected and deployed strategically, they drive key KPIs across cost, safety, compliance, and efficiency. For mining operators, the message is clear: better pumps lead to better outcomes.