Article | December 22, 2025

Extending Aeration System Lifespan And Reducing Maintenance With Jet Aeration

Source: KLa Systems
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System longevity and maintenance burdens have major implications for wastewater treatment reliability and cost. Fine-bubble diffusers often require replacement every few years, forcing expensive basin shutdowns, regulatory complications, and significant labor demands. Jet aeration provides a far more durable alternative. Systems commonly operate for two to three decades, with many exceeding 35 years of continuous service. This longevity is enabled by robust construction: corrosion-resistant fiberglass piping, stainless steel supports, and modern PVDF (Kynar) inner nozzles that withstand abrasive, high-strength industrial environments. Routine maintenance is minimal. Airlift backflushing cleans nozzles in minutes without draining the tank, and fine screening has largely eliminated clogging issues that historically affected older designs. Pumps feature duplex stainless steel impellers and dynamic seals that require no external sealing water and often last multiple decades. Blower maintenance is limited to periodic oil changes. Combined with energy efficiencies of up to 30% over diffusers, jet aeration delivers exceptional lifecycle value—extending system life, reducing downtime, and ensuring reliable biological treatment for years to come.

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