Mid-to-large size facilities and campuses inevitably have hundreds of flow instruments to monitor, maintain, and repair. For a reliability engineer, ensuring that all instrumentation meets ISO 9000 or similar standards is a time-consuming responsibility. By Matthew J. Olin, President & CEO, Sierra Instruments, Inc.
At a water treatment plant that provides drinking water for distribution to a large area of customers, a contractor decided to switch to SITRANS FM MAG 5100W flowmeters. A local representative saved a the contractor time and money by recognizing the need for the magmeter to be isolated from the piping protection before startup, which also saved the customer from added downtime.
A rural water treatment plant in the Southwestern U.S. treats, stores, and distributes 325,00 gallons per day of water to the village it serves. The village consumes an average of 125,000 gallons a day and can store up to 1 million gallons. Unfortunately, the treatment plant was also losing 210,000 gallons a day due to an unknown leak.
A wastewater treatment plant needed to measure biogas traveling into and out of a gas line leading into a Digester Dystor gas bag. The amount of gas and direction of flow is critical for measurements to meet EPA regulations.
The engineers at a municipal wastewater treatment utility were expanding their biogas digester system and were seeking an improvement over their existing, maintenance-intensive flow metering technology. They needed to measure the amount of gas contained within a gas bag as well as the flow rate of the gases traveling from the gas bag system into a co-generation power system. By Steven Craig, Sr. Member Technical Staff, Fluid Components International
At a wastewater treatment plant in Stockholm, Sweden, each aeration basin has several diffuser systems. Each diffuser system requires individual air flow monitoring and independent control. The air flow pipes leading to the diffusers typically do not have much straight run of pipe. This makes accurate measurement of the air flow more difficult. In addition, the air flow coming from the compressors is inconsistent
Wastewater treatment can be a dirty job — but someone has to do it. At a Canadian wastewater treatment plant (WWTP) serving around 75,000 citizens, between 240 and 300 cubic meters of digested sludge are treated each and every day!
A fast-growing city in the arid desert regions of the western U.S. recently addressed the need to expand its municipal service for new residents and subdivisions.
The Rahway Valley Sewerage Authority (RVSA), which operates a large wastewater treatment plant in New Jersey, embarked on a green co-generation waste-to-energy project to power a portion of its operations. The plant’s management team became interested in pursuing the gas-to-energy power co-generation system for both environmental and cost reasons.
The Siemens Channel Partner in Oregon, has a customer from an engineering firm who also volunteers for Engineers Without Borders (EWB). The Portland chapter of EWB took on a project in Les Anglais, Haiti, to restore their drinking water supply system that had been disrupted in the Fall of 2008.
A suburban township in the upper Midwest U.S. buys their drinking water from a major municipal water district. The municipality has many customers and has implemented contracts with each of its wholesale customers that limit the peak flows and the time of day in which they may occur. If the wholesale customer exceeds the limit, they are assessed significant surcharges.
A municipal wastewater treatment facility located in Louisiana was having problems with a clamp-on ultrasonic flowmeter that was supplied by a Siemens competitor.
Facility administrators will find the advanced ST100 Series Thermal Mass Air/Gas Flow Meter from Fluid Components International (FCI) helps them improve the accuracy of specialty gas point of use and sub-metering operations to achieve accurate billing in their labs for better cost tracking and control.
Rising energy prices have made accurate energy measurement a hot topic in recent decades. The need for accurate measurement technologies extends to many different application areas, including heating and cooling; compressed air; steam production and distribution; heavy fuel oil consumption; energy monitoring; and custody transfer. In response, new technology is being developed that integrates tasks previously requiring several measurement devices.
A North Carolina-based specialty chemical manufacturer, a major producer of insect repellent, was looking for a better way to measure the liquid level in its glass-lined agitated reactor. The company uses a number of complex technologies to manufacture sebacates, adipates, isophthalates, catalysts, alkyds, and other natural and renewable chemistries based on castor and citrates.
Flow measurement can be defined as quantification of the movement of water in a given channel. Flow can be measured either by determining the displacement and/or Velocity of the water. Water meters usually control measure and display total usage in cubic meters, on either mechanical or electronic registers.
Flow can be divided into two main flows which are: Open channel flow and Closed conduit flow. Flow is controlled by use of valves at intervals to either to slow down, allow faster flow or completely shut down the flow. Some water meters usually perform both the function or making readings and controlling flow while others just conduct measuring only.
Meters for reclaimed water contain special lavender register covers show that the water is non-potable. Velocity-type meters measure the velocity of flow through a meter of a known internal capacity. The speed of the flow can then be converted into volume of flow for usage. Since Multi-jet meters are usually very accurate in small sizes they are normally used for residential and smaller commercial uses. Turbine meters are not as accurate as jet meters and displacement meters at low flow rates.
A compound meter is used where high flow rates are necessary. Magnetic flow meters are a velocity-type water meter, except that they use electromagnetic properties to determine the water flow velocity. In water treatment plants, measurement and control devices can be installed in the following locations: within interceptors or manholes, the head of the plant, in the force mains that lead to main tanks etc. Automatic Meter Reading has compelled producers to build pulse or encoder registers to provide electronic output for radio transmitters, reading storage devices, and data logging devices.