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Reducing Cooling Tower Operating Costs

August 25, 2010

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Article: Reducing Cooling Tower Operating Costs

By James McDonald, PE, CWT

A midwestern industrial plant had a problem. The plant had a cooling tower that supplies cooling water to air compressors, oil coolers, air dryers, and various process equipment. The local city water and sewer rates were increasing significantly and their molybdate-based chemical treatment costs were skyrocketing as molybdate costs had risen nearly 1,000% lately! In an effort to cut operating costs, the plant looked for ways to decrease their cooling tower makeup water, sewer, and chemical requirements. Various ideas were investigated such as:

  • Improved blowdown controller
  • Fixing leaks
  • Acid feed
  • Soft water makeup
  • Blended city/soft water makeup
  • Water treatment chemistry
  • Recycled wastewater

Click Here To Download:
Article: Reducing Cooling Tower Operating Costs

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